Automatic 10-Head Piston Filling and Capping Machine

The 10-Head Servo Piston Filling Machine with Automatic Cap Sorting & Capping is an automated liquid bottling system integrating ten-head piston filling with automatic cap feeding and capping. Developed for continuous production environments, this solution helps manufacturers coordinate filling and bottle closure operations while reducing manual handling between packaging stages.

  • Brand :

    EPK
  • Item No :

    LF-10
  • Order(MOQ) :

    1
  • Lead Time :

    45 working days
  • Weight :

    1000KG+850KG
  • The Automatic 10-Head Piston Filling and Bottle Capping Line is designed for manufacturers seeking a coordinated packaging process for bottled liquid products.

    Unlike semi-automatic filling systems, this configuration integrates multiple filling stations with automated bottle capping operations, supporting continuous material flow throughout the production line.

    Ten piston filling heads operate within the filling section to process multiple containers during each filling cycle. An automatic cap sorting and feeding mechanism supplies caps to the capping section, reducing the need for manual cap placement during normal operation.

    The system can be incorporated into a broader bottling production layout, with compatible upstream and downstream equipment selected according to production requirements.

    This solution is particularly relevant to established food, beverage, personal care, and household chemical manufacturers looking to improve packaging workflow coordination and reduce repetitive manual tasks.

    Key advantages

    Filling System

    • 10-head servo piston filling system delivers high filling accuracy and stable performance.
    • Food-grade PTFE seals offer excellent corrosion resistance, durability, and hygienic operation.
    • High-level hopper with level control enables automatic and precise material feeding.
    • PLC + touchscreen + servo control with memory storage for easy parameter saving and quick product changeover.
    • One-click cleaning function makes daily cleaning fast and convenient.
    • Filling heads can be equipped with anti-drip sealing and collection trays according to the product characteristics.

    Automatic Capping System

    • Flexible modular design adapts to different bottle and cap sizes with simple adjustments.
    • No need to change parts for different products, reducing changeover time.
    • Two-stage capping with independently adjustable pre-tightening and final torque for reliable and consistent sealing.
    • Bottle clamping belt system securely holds bottles without damaging their surfaces.
    • Cap feeding, bottle conveying, cap tightening, and clamping belt speeds can be individually adjusted for smooth and flexible operation.
    • Simple operation and easy maintenance help reduce labor and improve production efficiency.

    TECHNICAL SPECIFICATIONS

    Model

    LF-10

    Filling volume

    Customed according the customer's requirement

    Filling speed

    Related with the filling volume

    Power supply & air supply

    220V, 1φ, 50-60Hz / ≥0.6mpa

    Power Consumption

    6 KW

    Machine dimension

    2400×1000×1900mm for the filling machine

    2400×1500×2400mm for the capping machine

    APPLICATIONS

    viscous liquid piston filling machine

    The 10-Head Servo Piston Filling & Automatic Capping Machine is suitable for automated filling and capping of a wide range of liquid and viscous products.

    • Food & Beverage: sauces, honey, jam, edible oil, beverages, etc.
    • Cosmetics: shampoo, lotion, cream, liquid soap, and skincare products.
    • Daily Chemicals: detergents, hand sanitizer, cleaning liquids, etc.
    • Pharmaceuticals: liquid medicines and other pharmaceutical liquids.
    • Chemical Products: lubricants, adhesives, and other compatible liquids.
    • It is suitable for different bottle shapes and sizes, making it a flexible solution for multi-product packaging lines.

    FAQ

    Q How does a 10-head servo piston filling machine improve production efficiency?
    The machine uses ten servo piston filling heads to fill multiple bottles during each filling cycle. This multi-head configuration supports higher production output compared with systems using fewer filling heads, depending on filling volume and operating conditions.
    Q What is the function of the automatic cap sorting system?
    The automatic cap sorting system organizes and orients caps before transferring them to the capping process. It reduces manual cap handling and supports continuous automatic bottle capping.
    Q Can the 10-head filling and capping system operate continuously?
    The system is designed for automated filling and capping operations. With compatible bottle conveying, cap feeding, and control systems, it can support continuous production with reduced manual intervention.
    Q Can the automatic capping system handle different cap sizes?
    The capping system may be configured for different cap dimensions and bottle specifications. Cap sorting components, guide rails, and capping mechanisms must be matched to the selected cap type, and changeover requirements should be confirmed in advance.
    Q Can the machine be integrated into a complete packaging line?
    Yes. The system can be integrated with compatible bottle unscramblers, labeling machines, shrink sleeve applicators, drying equipment, and downstream packaging systems to form a more automated bottle packaging line.
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